Laser Engraver and Laser Cutter for Foam
How to Use a Laser Foam Cutter and Engraving Machine
Advantages of OMTech Laser Technology
Industries Embracing Foam Laser Cutting Technology
How to Make Money with Foam Laser Cutters and Engraving Machines
Foam Laser Cutting and Engraving Ideas
Laser Foam Engraver Reviews
Laser Software
Laser Cut Foam Projects
Laser Engraver and Laser Cutter for Foam
OMTech laser cutting machines provide a precise and efficient solution for cutting and engraving various types of foam, including EVA foam, polyethylene foam, polyurethane foam, and craft foam. Laser cutting offers clean edges without fraying, making it an ideal choice for packaging inserts, custom case padding, cosplay costumes, and industrial applications. With a laser cutter, you can achieve intricate cuts, detailed engravings, and smooth finishes, eliminating the need for manual trimming.
How to Use a Laser Foam Cutter and Engraving Machine
How Laser Cutter for Foam Works
Laser cutters use a high-powered CO2 laser beam to melt or vaporize the foam material along a pre-defined cutting path. The laser's heat ensures clean, sealed edges, preventing fraying and maintaining structural integrity. Engraving on foam involves lowering the laser power to create textured effects, logos, or labels without cutting through the material. The non-contact process reduces material waste and ensures consistency across multiple pieces.
Steps to Use a Laser Foam Cutter/Engraver
1. Design your artwork
2. Prepare the foam
3. Set up & Start the machine
4. Finish the project
Create a vector-based design using Adobe Illustrator, CorelDRAW, or LightBurn to define cutting and engraving paths.
Prepare the Foam Sheet
Place the foam securely on the laser bed, ensuring it is flat to avoid misalignment.
Adjust laser power, speed, and air assist settings based on the foam type and thickness. Thicker foam requires lower speed and higher power for clean cuts.
Once cutting or engraving is complete, remove the foam and check for any residue. Use compressed air or a soft brush to clean the surface if needed.
Materials compatible with laser engraving: 
Advantages of OMTech Laser Technology
Industries Embracing Foam Laser Cutting Technology
Protective Packaging and Case Inserts
Laser-cut foam is widely used in aerospace, manufacturing, and logistics industries to create custom tool organizers, camera case inserts, and protective packaging. Its precision cutting ensures snug fits that safeguard delicate equipment during transport and storage.
Props and Cosplay
The cosplay and entertainment industries rely on laser-cut foam for crafting intricate costume armor, detailed props, and theatrical set pieces. Laser cutting allows for precise shapes and fine details, speeding up production while maintaining high-quality finishes.
Custom Art and Craft
Foam components such as gaskets, insulation, and soundproofing materials are laser-cut to exact specifications in industrial and automotive sectors. This precision ensures perfect fits and enhances performance in vibration dampening, temperature control, and noise reduction applications.
Protective Packaging and Case Inserts
Laser-cut foam is widely used in aerospace, manufacturing, and logistics industries to create custom tool organizers, camera case inserts, and protective packaging. Its precision cutting ensures snug fits that safeguard delicate equipment during transport and storage.
Props and Cosplay
The cosplay and entertainment industries rely on laser-cut foam for crafting intricate costume armor, detailed props, and theatrical set pieces. Laser cutting allows for precise shapes and fine details, speeding up production while maintaining high-quality finishes.
Custom Art and Craft
Foam components such as gaskets, insulation, and soundproofing materials are laser-cut to exact specifications in industrial and automotive sectors. This precision ensures perfect fits and enhances performance in vibration dampening, temperature control, and noise reduction applications.
How to Make Money with Foam Laser Cutters and Engraving Machines
Sell Custom Foam Packaging Inserts
Businesses and hobbyists alike need custom-cut foam for toolboxes, product packaging, and equipment protection.
Create and Sell Cosplay Armor and Accessories
Cosplayers are always looking for custom-cut EVA foam armor, props, and accessories, which can be sold as ready-to-assemble kits.
Produce Custom Craft and Hobby Foam Products
Offer pre-cut foam pieces for DIY craft projects, educational kits, and foam puzzles, catering to hobbyists and teachers.
Foam Laser Cutting and Engraving Ideas
Custom Shock-Absorbing Sports and Safety Gear
Laser-cut EVA and memory foam padding can be used for sports gear, motorcycle protective layers, and impact-resistant footwear. Custom-shaped padding is also valuable in orthopedic insoles and rehabilitation equipment.
Specialty Packaging for Luxury Goods
Luxury brands need custom-cut foam packaging for watches, jewelry, perfume bottles, and fragile collectibles. Laser-cut precision ensures secure placement and an upscale unboxing experience.
Laser Foam Engraver Reviews
User Reviews and Testimonials
There are many engravings and creations at the Rouen fair. I show different models of exhibits. (translated from French)
Yohan Laroudie
I have been working as a teacher since 1999 and I also teach how to create products with a laser cutter. The laser cutter expands the possibilities in the manufacture of products. With this device, the students learn how to use the various manufacturing techniques and how to make a wide variety of products. (translated from German)
Michael Fichtner
With my 50 watt CO2 laser, I can cut and engrave materials such as wood, acrylic glass, glass, leather, etc. and thus make your wishes come true. Of course, I would be happy to produce it for you with your lettering and logos. (translated from German)
Andi Roth
Since November 2022 I don't use the machine for my work, but for my videos on YouTube. I have done many trials and tests to find the different cutting parameters and performance and now I have perfect knowledge of what I can and want to get from my machine.
Gerardo Arcoraci
I have always been a creative person who loves crafting and letting my creativity run wild. I love carving wood, glass, and slate. From small boxes to acrylic lamps to small collections, anything is possible. 60W and 70x50cm fit just right. With plenty of space in all directions, I can also work on larger projects.
Steve Opioka
Professional Ratings and Evaluations 
OMTech Laser is a reputable brand offering a wide range of cutting-edge laser products and solutions.
Their focus on quality, innovation, and customer satisfaction sets them apart.
OMTech's laser devices offer exceptional precision and accuracy, allowing for fine cutting and engraving.
OMTech's laser devices offer exceptional precision and accuracy, allowing for fine cutting and engraving.
OMTech Laser offers a wide range of laser products and accessories for various industries and applications.
OMTech.com's laser devices are equipped with advanced intelligent control systems, making them easy to operate and user-friendly.
The products are multi-functional and can be used in various application areas such as woodworking.
Best Laser Engravers for Foam
Polar 350 50W Desktop Laser Engraver 
This compact 50W CO2 laser engraver is ideal for small-scale foam cutting and engraving projects, offering clean edges and precise detailing.
Turbo 646-60W CO2 Laser Engraver 
With a 600 x 400mm workbed and 60W power, this machine is well-suited for larger foam projects, providing faster cutting speeds and deeper engraving capabilities.
OMTech Pronto 60
The PRONTO 60 from OMTech 2.0 series offers upgraded engraving speed, efficiency, and safety. Enhanced features include dual protection for the front cover and waste bin door, maintaining its Class 1 safety rating.
OMTech F50-50W Fiber Laser Engraver
OMTech's 50W fiber laser engraver, equipped with the Galvo-Tech system, offers precise marking at speeds up to 7000 mm/s. Ideal for engraving logos, barcodes, and personalized jewelry on metal and other materials with high accuracy and efficiency.
Laser Software
RDWorks

OMTech laser engravers seamlessly integrate with RDWorks, providing an intuitive interface and robust editing tools for precise design adjustments.

LightBurn

With support for LightBurn, users gain access to advanced control features, enabling detailed customization and efficient management of complex engraving tasks.

CorelDRAW

The compatibility with CorelDRAW allows for smooth import and creation of intricate vector designs, ensuring high-quality results for every project.

Foam Cutting and Engraving FAQs
What is the best laser type for cutting foam?

CO₂ lasers are ideal for cutting EVA foam, polyethylene foam, and polyurethane foam due to their low-density structure, allowing clean cuts without excessive melting.

How do I avoid foam discoloration when laser cutting?

Using lower power settings and faster speeds prevents excessive heat buildup. Air assist can also help cool the edges and minimize yellowing.

Can laser-cut foam be used for insulation or fire-resistant applications?

Certain foams, such as fire-retardant polyethylene, can be laser cut safely. However, always check the material’s fire rating and safety compliance before use.

How do I clean laser-cut foam for packaging or storage?

Use compressed air or a soft brush to remove dust from foam cuts. Avoid using water-based cleaners, as foam may absorb moisture and deform.

Can foam be layered for multi-depth laser engraving?

Yes! Layering different colors or densities of foam creates a 3D effect, commonly used in protective case inserts, cosplay armor, and custom padding applications.